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CNC Machine Tool Upgrading and Intelligent Manufacturing Production Line

Model

Educational Smart Production Line

Robot

6 axes

Machine

5 axes

Users

school, training centers etc.

Main Features

  • Closely integrated with the actual site of industrial production
  • Enable students to fully understand the basic structure of smart factory
  • Support teaching of various practical training contents
  • Professional smart factory overall teaching solution provider
smart-production-line-teaching-solution
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Description

01

On the basis of completing the CNC machine tool upgrade, one or more intelligent manufacturing production lines will be built by adding digital three-dimensional stock bin, walking robot, online detection system, intelligent production line control system, safety fence and other equipment.

smart-factory-layout

The production line design takes the national intelligent manufacturing pilot demonstration project (mobile terminal metal intelligent manufacturing new model) as a model, and is closely integrated with the actual industrial site, allowing students to be closer to the actual environment on site and fully understand the basic structure and information of the smart factory, management platform service’s application and product process flow.

EDUCAT1

Parameters

02

According to the equipment configuration of the intelligent manufacturing production line, the tasks designed for practical training and teaching are as follows:

Item Training Content
Digital three-dimensional stock bin . Learn the basic principles of digital three-dimensional stock bin
· Realize joint debugging between material and robot
· Fault diagnosis and treatment of digital three-dimensional stock bin
Six-joint robot · Robot teaching and programming operation
· Robot offline programming simulation
· Robot fault diagnosis processing
· Joint debugging of robots and other equipment
Robot fixture · Learn how the robot fixture works
· Learn how to install and debug robot fixtures
· Understand the practical application of robot fixtures in industrial sites
 The seventh axis of robot · Learn how the seventh axis of the robot works
· Learn how to install and debug the seventh axis of the robot
· Understand the practical application of the seventh axis of the robot in the industrial field
Machining center · Learn how the machining center works
· Learn how to debug machining center program
· Learn how to operate and maintain machining centers
·Understand the practical application of machining centers in industrial sites
CNC lathe machine · Learn the working theory of CNC lathe
· Learn how to debug CNC lathe programs
· Learn how to operate and maintain CNC lathes
· Understand the practical application of CNC  lathes in industrial sites
Online inspection system · Learn the composition and working theory of the detection system
· Learn how to install and debug the detection system
· Understand the actual application of the detection system in the industrial field
Safety protection system · Learn the basic theory of safety protection systems
· Signal interconnection processing with robots, machine tools and other equipment
Master control system for intelligent production line · Understand the basic theory of intelligent production line control system
· Communication and data collection of CNC, Robot, RFID, PLC, testing equipment, etc.
· Network management of CNC equipment
· PLC, Robot, CNC programming and operation
· Remote fault diagnosis and analysis
· RFID communication connection, data reading and writing
· Production task dispatch of production line
· Workpiece size measurement and tool wear compensation in machine tool
· Intelligent equipment scheduling and control, master control PLC programming and debugging
RFID management system · Learn the working theory of RFID electronic label system
· Learn how to install and debug the RFID electronic label system
· Understand the practical application of RFID electronic label system in industrial field
Master control PLC for production line · Understand the basic functional modules of the master control PLC for intelligent production line
· Learn and master the programming and operation of main control PLC modules
· Learn and master the methods of master control PLC fault diagnosis and troubleshooting, and carry out related treatments
Big data collection software · Understand the basic theory of real-time big data collection
· Learn and master the use of the big data acquisition software DCAgent, and set the parameters

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